Why are roller crushers favored for crushing coal?
As an important energy and chemical raw material, coal's crushing and processing is an indispensable part of many industries.Among the many crushing equipment, the roller crusher is highly favored in the field of coal crushing due to its unique advantages.
1. The working principle and advantages of the roller crusher
The counter-roller crusher is mainly composed of two rollers rotating opposite each other. The material enters between the two rollers from above and is crushed by extrusion and shear.The broken material is discharged from below.
Compared with other crushing equipment, the roller crusher has the following significant advantages in crushing coal：
Simple structure and easy maintenance: the roller crusher has a compact structure and simple operation and maintenance, which reduces the operating cost of the equipment.
The over-crushing rate is low and the product particle size is uniform: The roller crusher adopts the principle of extrusion crushing. The over-crushing rate is low and the product particle size is uniform, which is conducive to improving the coal utilization rate.
Low energy consumption and low noise: The roller crusher runs smoothly, with low energy consumption and low noise, which improves the working environment.
Strong adaptability and wide range of applications: the roller crusher can crush coal of different hardness and humidity to meet different production needs.
2. Application of roller crusher in coal crushing
Roller crushers are widely used in coal washing and sorting plants, thermal power plants, coal chemical industry and other fields, mainly used in：
Coarse crushing of coal: Crush large pieces of coal to medium particle size to prepare for subsequent fine crushing.
Medium crushing of coal: Medium-particle-size coal is broken to the required particle size for the production of thermal coal, chemical raw materials, etc.
Coal crushing: The coal is broken to a finer particle size and used to produce pulverized coal, coal water slurry, etc.
3. How to choose the right roller crusher
The following factors need to be considered when choosing a suitable roller crusher：
The physical properties of coal: including hardness, humidity, particle size, etc.
Production requirements: including production requirements, product particle size requirements, etc.
Equipment performance: including roller diameter, roller length, speed, power, etc.
4. The development trend of roller crusher
With the progress of science and technology, the roller crusher is also constantly developing, and the following trends will appear in the future：
Large-scale: In order to meet the needs of large-scale production, the roller crusher will develop in the direction of large-scale.
Intelligence: The use of advanced automation control technology to realize the intelligent operation and maintenance of equipment.
Energy-saving and environmental protection: energy-saving motors and environmentally friendly materials are used to reduce equipment energy consumption and environmental pollution.
With its excellent performance and wide range of applications, the roller crusher has become an ideal choice for crushing coal.With the continuous progress of technology, the roller crusher will play a more important role in the field of coal processing and provide strong support for the development of related industries.
